HILL VIEW FARMS ®LLC
"Proven Products for Horse and Rider"

Our Journey
Follow us along at Hill View Farms ® LLC as our path has been laid out before us.  Follow Cathy's passion and see how lives can change before ones eyes.  We know dreams can come true.  Share our vision and share your love.  Make a difference for those horses and mules you love. 
"This is quest is for all of those horses who have touched my life.  I thank you so very , very much... and for my husband - who without his unwavering support none of this would ever be possible." ~ Cathy.

Saddles System Description Saddling videos Saddling Basics Saddle History Return to index

A photo journal documenting facts.  Trust and have courage to ask the tough questions to uncover the truth. And above all else be true to yourself - follow your passions.

Call for questions or to place an order: 507-723-5937  Toll Free in US: 866-723-5937 or a  Free Catabook on products

2008 is a new beginning for Hill View Farms ® LLC.  Located just 8.5 miles from the farm, Hill View Farms ® LLC will be manufacturing saddles and tack in their new 6,000 plus square foot building located on an 1.5 acres of land west of Springfield. MN.    This new facility will provide an expanded retail store, a huge show room for the Brendup Horse trailers, a manufacturing/assembly room where saddles and tack will be made, an enormous amount of storage space for inventory along with a shipping and receivable area. A state-of-the-art fitting room for horses with stalls and flooring.  An outdoor wash station for trailers and horses and riding arena.  The Springfield air port is located just a mile away and Springfield has a beautiful hotel which includes an indoor swimming pool, for those who wish to fly in for personal consultations.  During the riding season, feel free to join us on the trail camping, as we can provide you with a mount to suit your needs.  It is for the LOVE of the horse and the passion of making things wonderful between horse and rider that drive our vision in providing only the best for the one you love. 

The Evolution of Evolutionary Saddles TM

1987 Cathy and Don are dating and Cathy shares her passion of horse camping.  Cathy came with horses and Don knew then he was in trouble...  But his love and his lack of a lobotomy kept him coming back for more. Don says that the attraction for Cathy is that he had a strong back and a hay baler (actually it was his love for animals, his work ethic and most of all his sense of humor that made her laugh, told Cathy that she met the man of her dreams.

1988 A bite to change history. As Don was cinching up his horse Bill, Bill turned and bit him in the side. This was nothing new, but this time was the straw that broke the camels back.  Bill this time really got a hold of Don and this bite was was though insolated coveralls. Bill had a strong history of this behavior and when Don was mounted up he would have to box Bill in the ears to get him to stop bucking.  (This was a horse that Cathy bought for Don as a calm riding horse, as the horse was when she went to test ride him,, later she discovered that the horse had been drugged!)  Naturally, after Don came into the house with this bite Cathy - then 5 months pregnant, went out and got on this horse bareback, (so as to come off clean and not get hung up on equipment if he got to bucking which he always did with Don).  Well, the horse was perfect and after working him hard for 4 miles. All she could do was pat him and put him away. What did this say?  So was the bucking and biting a clue that something was wrong?  Was it the saddle? Cathy and Don sold the horse - honestly, the next day because of this behavior.  Hind site is 20/20.  How many good horse are sent down the road due to a bad saddle and how many people get injured or worst due to a bad or ill fitting equipment?

 

 

 

1989 With children on the way,  Don and Cathy move away from tent camping and into a pick-up camper.

1990, 1991, 1992 & 1993 After years of pain Don announced that he would not be riding any more due to his painful knees and walking bow legged for days after riding. Don said that he would accompany Cathy on her riding adventures and watch the kids.  It was during this time that Cathy realized something had to be done. She had gotten rid of the bucking horse, as Don rode hers and she got another, but what could be done about Don's knees? 

 

1994 Don saw an ad for a saddle that made claims about riding for 8 hours and feel just as good as you did before you rode after you got off..  $1,600.00 was a huge sum of money back then, but it would be worth it if Don would be able to ride with Cathy.  They bought their first Delrin Panel saddle and purchased a second for Cathy the following year. The difference was incredible in how easily the horses learned that Cathy trained, as before Cathy had 7 different saddles - for the various horses she rode.

1995 Cathy and Don bought cheep saddles for the kids. The kids  were tough and rubbery, and could manage being sore and besides the kids did not weigh that much, and so the horses could easily take a kid for a nice ride.  Cathy and Don did not realize back then  how wrong they were.  Even with just a little weight in the saddle the ponies would buck if they did not like the tack. Rhea, Kelly and Sonia took dozens upon dozens of nose dives and headers off of all those ponies until, the light came on for Cathy that regardless of weight.... a proper fitting saddle can make the difference in having a child being bucked off or not.  What price do you put on your children's safety?

 

1996 Cathy began looking for a replacement horse for Pete as he was the worse bucker of them all.  So much so that Rhea refused to ride him.  He also had a horrible sway back.  Cathy found Rhya, who also was a problem horse and upon inspection realized it was a saddle that bothered Rhya and so riding her bare back Rhya did great. Cathy told the people that she was getting her from the problem but at the time they were not in the mind set to accept that the saddle was the reason for Rhya's bad behavior of taking off, running through the bit and needing to be cross tied to be saddled as so not to get bitten. Cathy bought the mare and rode her in the panel saddle with her youngest daughter on behind.  While Rhea rode Cathy's horse - who did not buck even with the a crappy pony saddle on.  But there were still the other two ponies and as the family and horse herd grew Cathy realized that Rhya needed to be Rhea's horse and the only way to ride Rhya was with a panel saddle and they needed three saddles for the children. So phone calls were made.  The company had sense gone to dealers. So Cathy made a call to the nearest dealer.  When ordering Cathy realized that the dealer did NOT know horses nor the parts of the saddle!  They did not know the difference between a cantle and a fork!  How in the heck could Cathy fork over $6,000.00 to someone who could not give a rats ass about the horse or the customer?  So she called the company back and within one month  Don and Cathy - Hill View Farms ® LLC became dealers for the Ortho-Flex Saddle Company.  But it must be noted that it was Don's farming line of credit they borrowed from to buy into this dealership.  As $25,000 loan which needed and had to be paid back at the end of the 1997 farming year they struggled as a young family of 5 just starting to farm, with no real assists to speak of.  It was tough going for the Tauer household.

 

1997, 1998, 1999 and 2000 With the farming loan paid back and Cathy's reputation with the bank secure, she was well on her way to forming and expanding her company. The children Rhea, Kelly and Soina  were all now riding panel saddles.  And guess what...no more bucking, biting or sore knees! It was then that Cathy pledged that no more horses would dumped off to kill because of bad saddles.  The Tauer family rides and Cathy made good her promise to the horse continuing to expand her knowledge and becoming a certified equine sport massage therapist. She worked hard and with Len Brown designed and developed better saddles and products for the horse and rider.  Her work in marketing and sales earned her the top sales awards for the company bringing in over half of the companies annual revenues.   It was during this time that Cathy drove down monthly to the Original Ortho-Flex Saddle Company in Missouri to pick up saddles, it is also when she and Don took a keen interest in  saddle construction and got to know the employees personally. One of the employees she met was a woman named Cindy who at the time, worked in scheduling and receivables. Cindy is a TALL woman – easily 5’10". She was always beautifully dressed and had the most incredible taste of style - rarely seen on women of her stature. As a seamstress, Cathy noticed Cindy’s clothes and began to ask questions, discovering that Cindy too was a seamstress - but only for herself only. Naturally they both ogled each other’s clothing, looking at the bottom side of each other’s work. A friendship was born.

2001 brought changes in management as decisions within Ortho-Flex, beyond Cathy's control took place.  Determined to continue her quest, Cathy implored Richard Watson to build saddles as he had once done for Len.  Rocking R was in business but again...management from within took Richard down another path leaving Cathy to once again seek out a company who shared her vision. It was also at this time that Cathy was looking for a seamstress to make the leather goods necessary for Hill View Farms  ® LLC  designed and built to Cathy's specifications. The only person who had the skill and design insight that she knew was CINDY! Cathy assured Cindy that she could provide her with enough income to start a home business. The biggest obstacle in launching this new career for Cindy was purchasing the machines necessary for sewing leather. The good equipment is expensive (and if you know a seamstress, you know that they are picky!). At that time neither Cindy nor Cathy had the funds to invest in such equipment, but Cathy’s husband who is a farmer did. Together they figured they could get Don paid back by the end of the year, when his yearly operating loan was due. Don approved and together they called Cindy, only to discover that Cindy in the meantime had spoken to her mother who cashed in several CD’s thus making the loan to Cindy and launching Eldorado Saddle and Tack. In one year, as forecasted by Cathy, Cindy was able to pay her mom paid back with interest. But what about the saddles?

2002, 2003, 2004 Cathy was contacted by American Saddles of Germany. Mr.  Kai Klee.  He too had been working with Len in years past and he had his shirt taken also by Richard Watson.  Being linked in this way, Cathy thought helping Kai out with his project would also help her with hers.  Cathy and her friend Paul, (who was a genius at web site design) came up with the website name for this company "American-Flex" which is still seen today as .com and .net.  While later American Saddles adopted it as their own now as, .uk and they even went so far as to trade marked it in Germany and took the Ortho-Flex Pegasus horse, making it a unicorn as their logo. Improvements were made to the panel function and marketing was underway.  Hill View Farms ® LLC  again generated revenues for American-Saddles that represented over half the companies gross profits.   It was also during this time that repairs needed to be made to the saddles - as shipping over-seas was ineffective. So Cindy was employed by American Saddles to do this, as they worked out a relationship it became clear that they did not see eye to eye.  Caught in the middle Cathy had to choose sides and she chose to side with Cindy (Eldorado Saddle and Tack).  That decision cost her dearly as Kai refused to either return her pre-paid money for saddles or send the saddles on order. Now more than ever Cathy needed Cindy to produce the disparately needed saddles that she needed for the horses.  In order to do this Eldorado Saddle and Tack needed to expand, and Hill View Farms® LLC  was rapidly becoming  known as a family who worked together, putting the horse first.

2005 & 2006 Eldorado Saddle and Tack moved from Missouri to Northwestern Illinois, expanded into a new building and produced all of Hill View Farms ® LLC  private label work using the designs inspired by trial and error by Cathy's who drew upon her extensive riding and knowledge within the equestrian field. So proud was Eldorado of this new venture they sold themselves as a sister company to Hill View Farms® LLC As with the prior companies, Cathy helped launch Cindy and Harold business.  Cathy shared her dealer net-work, contacts and promoted Cindy and Harold's business aggressively though thousands upon thousands of direct mail pieces.  All done for the love of the horse and not receiving one cent of compensation. She got Cindy to put up her own web site and expand it calling the new saddle line Amera-Flex.  Cindy acquired the domain names under the .com and .net and others that were affordable.  Together they worked on Eldorado's web site and even to this day you can see Cathy hand in both the photo's that were taken as well as Cathy writing.

2007 Times change.  Cindy and her husband Harold no longer wanted to be contract builders, but wanted to do what they wanted, make products how they wanted and use the materials they wanted.  Basically that was it in a nut shell.  It was then that Cathy and Don realized; just how many more companies do they need to get started just to be used until those companies got what they wanted? Even now without Cathy's permission the photo's and the articles / descriptions she took and wrote are being copied and used by others claiming it as their own. How can any company or person out-right plagiarize with out permission or even give credit to the original author is beyond her comprehension.  Yes, mimicry is the finest form of flattery, but what does that tell you about the companies / persons plagiarizing Cathy's work, in fact steeling it for the benefit of profit?  It seemed that with these companies, it is only about the money. How much can be made and how fast.  This seems to be the rule of thumb, not the exception. But...
What about the HORSE?  Who will care about the HORSE?  Does anyone CARE?
     Don told Cathy whom at this time is mad, frustrated and in tears to sell the other products she developed and forget about the saddles.  But for Cathy this was not an acceptable answer.  It was because of Bill, Rhya, Tito and many thousand of countless horses that do not have a voice that Cathy owes this saddle to.  It was the SADDLE that made the company Hill View Farms® LLC a registered trade marked name, a name that is known as "The company who puts the horse first" and does things based on principle and not what the product can do financially for the company, but what the product can do for the horse.
     It was during this time that Don did what no man would in his right mind would do, and he said,  "to do things right you must do it yourself".  And making saddles is exactly what Don had in mind. 
 Don said, "I will give you two years of my life to get this project off the ground". And Don got to work. The very next day Don started straight out to look for a proper place to begin production and picked out a building with the location that he liked and bought it.  A building mind you that was not even on the market!  But it was the right building in the right location and so in less than 30 days the ink was dry on the paper.  That is how things get done right the first time.  Don now, gets up before dawn and works well after dark, rain or shine, cold or hot, helping to make Cathy's vision a reality.   Cathy meanwhile began her search for contract builders, to help with the set up work for the saddles.  After touring 7 different saddle manufactures, picking their brains, she selected those individuals who shared her passion.  But this time it is different. All those little things that Cathy wanted to have fixed have been fixed.  All those little details that other builders’ thought would not matter DO MATTER.  Hill View Farms ® LLC is in the drivers seat and Cathy is on a mission.
And shoot, it is not like they do not have any experience working with this type of thing – building and repairing panel saddles.  For during the past years of 1996 to 2007, which is 12 years of dealing with and trying to get saddle companies to do what needed to be done has been a roller coaster ride at best. The knowledge Don and Cathy gained by dealing with the mix of good, poor and horrible saddle assemblers has given them a lifetime of knowledge. Those years of repairing and fixing what the others could not, has paved the path for this adventure.  The biggest challenge Hill View Farms â has always had in the past, was finding a saddle assembler that would build to their specifications using the materials specified.  Based on what Don and Cathy have accomplished on both a personal and profession level, they are so thrilled that they can have their production house under one roof.  At last, they are in charge of quality control. All those details that were consciously overlooked or deemed unimportant, using inferior materials by shoddy builders are a thing of the past. Hill View Farms â can not be more excited and proud, for it is here at Hill View Farms â that you will find the best quality functional saddle, so great in fact that it carries a 30-day money back, horse and rider satisfaction guarantee.

  Follow Cathy and Don on this marvelous journey. 

With the support of friends, family, manufacturers, trainers, tradesmen and hundreds of other supporters who SHARE the passion and understand the love between horse and rider are making the vision at Hill View Farms® LLC  a reality. Your daily calls and emails fill us with pride and joy and we all thank you from  the bottom of our hearts.

This is a story of Evolution: This is a story of passion, this is for those horses who don't have a voice and need a saddle that will fit and can go from one horse to another with out trouble. 
This is a story of love and dedication from passionate people who love their horses and love what they do.

Problems that are fixed once and for all are:   The encasement on the panels, the tree, the way the foam backing is cut, the wear on the panel and panel assembly, the inserts, the rigging, the foam, the leather, the hardware, the lack of proper ride time to test ride the saddle for fit for both horse and rider and get your money back,  a strong warrantee and lastly the over zealous pricing by greedy companies and individuals have all been addressed.

The encasement is tough.  It is the same material used on the Ranch Handler water & muck carts and the fabulous kangaroo feed bags. The heavy gauge wear slide plate and the nickel/aluminum rivets ensure a life long usage of neglect.  The foam and backer layers are fingered and designed to keep washers in place and counter sunk to keep working with absolutely no pressure spots.

Sharing their passion, Dick (one of the Tauer's dearest family friends), the panels are developed, cut and assembled using the latest in technology. 
  
A new insert design operates as a true ball and socket or ball bearing.  This insert combined with the specially designed radius of the washer delivers pure fluidly of motion to the panel so that it can conform to the different widths of the horse. The panel thus independently produces the classic fit parameters like gullet width, flair, twist, rocker, etc. The flexibility of the material also helps it to further nestle against every curve of a horses body.

The saddle trees are designed for the panel - not the horse!  The panels are not designed for the saddle tree - as so many are.  This panel is designed so that it will fit the horse and it is the tree that must be designed fit the panel and STRONG too.  Cathy worked hard with Dave and together they have forged a strong and life-lasting relationship, as observers say "cut from the same cloth".  Passionate would be the right word to describe their dedication.

Cathy and her dear friend Susan "The Sisters" test the new panel system as it performs on the troubling wide backed broad shouldered horses -the     most difficult to fit.  The panels flexed and moved like soft butter on warm toast. With Susan in the seat Cathy put her hand under the panel and flexed it up, with her knuckles, nothing bottomed out on the tree and the panels conformed to every curve of the horses back - total and complete even pressure through out every inch of the panel  - front center and rear - Glorious Perfection.


As a rider Cathy is designed, fit, cut and sorted all the pattern pieces for each size and model of saddle.  As she had done in the past, but this time it is for Hill View Farms ® LLC  Evolutionary Saddles

Cathy hand selects the quality leather and foams that will be used in production. She does all the buying, ordering, sampling.  Every detail she dives into and purchases the best product for the job that is needed.  Multi-tasking is what Cathy does best - so when the phone is answered you can bet she is involved in two other projects, but drops them all when listening carefully to a customers needs and she would be lost if it were not for her computer.

From paper patterns a die is made and then clicked out for saddle and tack assembly. Cathy learned tooling as a youth at summer camp but now tooling takes on a whole new dimension.  Cathy tests the tooling tools and works on future pattern designs.

Cathy visits not only her teams of builders located around the country but has visited over 7 different saddle manufacturers.  This  work ensures that the proto-type saddles are built to HER exact specifications and matching with historical accuracy. Those teams Cathy selected represent both modern and historical saddle builders.   Upon the Cathy's approval, the paper patterns from the prototype saddles are then sent in for dies or cookie cutters to be made, It is from these dies that the various pieces of the saddle will be clicked out, using a 25 ton hydraulic press and then assembled. What an honor to work and learn from the best in the industry.


With the help, support and guidance of these wonderful builders Hill View Farms ® LLC , is rapidly expanding into their new location. This 6,000 plus square foot facility with 1.5 acres of land for additional growth is just 8 miles from the farm and is located west of Springfield MN.  Remodeling has started and when completed will accommodate a retail store, trailer show room, saddle assembly/manufacturing area and lastly two 12 x 12 stalls with fitting area along with an outdoor riding arena for customer fittings and clinics.  This massive undertaking is done strictly out of the love and passion of the horse.  It is the mission of Hill View Farms ® LLC to provide only the best and who are passionately dedicated to the well being of both the horse and rider.

Inside the first of three bays, the one shown is the smallest and the wall with doors, enters into a break, storage and rest room, that within two years will be expanded out to the west 30 feet.  This addition will give a total of  3,200 square feet of retail space. More current plans however include an additional building - starting in fall of 2008, where the saddle trees themselves will be made.  Yes these are grand plans, but if you stop looking forward, then you just sit and grow old!  NOT US.  Yep,  Hill View Farms ®  is looking long term, as future generations will need what is produced for all the horses and mules yet to come.

The center area of the building is the trailer show room, shipping and receivables with additional work area for saddle production. Located in the back of this area is a large door way that leads into last section of the building 48 x 30, that has its own over head door and door, that will be split into two areas and finished out into two rooms.  One, a saddle assembly room and the other an area for customer fittings with two comfy stalls.

From Remodeling to Learning... that never ends.....November and December 2007.  After the crops are harvested, Don gets to work learning the skills needed to start a saddle company.  Tauer Manufacturing LLC, with Don the President.

Cathy and Don hit the road and travel south.  They learn the skills, machinery and techniques needed for production from Master builders.   Cathy and Don know first hand the work and effort it takes to make a product that will carry the Hill View Farms ® LLC  name.

Don and Cathy cannot thank or express their gratitude enough to these incredible persons in taking time to share with them so freely their priceless knowledge. "We hope to make you all VERY proud".
 

Since 1919 the Veach family is the oldest family owed saddlery in the United States.  Shown Right:- is Don, Peggy, Robert and Craig who taught Hill View Farms ® both classic and modern saddle building. From the Veach Family, Don and Cathy traveled further south to meet up with three of the Best;  Earl, Clint, and Art who's combined work experience exceed 100 years. These incredible men have worked for numerous saddle companies over the years and have seen many come and go.  They not only share their time and knowledge but all the pit falls that beheld so many of the other saddle companies.  Don and Cathy could not be more grateful in their honestly, sharing their wealth of knowledge.
 
The shop is taking shape.  The north wall has three work benches for panel mounting to the finished saddles as well as other miscellaneous tasks needed.  The east wall shelving stocks leather, foam, neoprene and trees along with the boxing area. You can see Don waving in the back of the shipping and receivable end of the wall shelving.  The area in front of Don is an additional large area for trailers and storage.  With the Brender up Trailers on display.

Don is in the the main area, working on mounting the delrin panels to the new saddles.  This part of the assembly needs to be absolutely perfect so this job Don and Cathy will be doing themselves to insure perfection.  They know all too well how many panel saddles have the panels mounted incorrectly which is the cause of many saddle fitting nightmares.

Don and crew frame out and finish the cutting, sewing and tooling room.  Then comes the insulation Don, Cathy and Rhea are the crew here. The lighting of this room is critical for anyone sewing and cutting using their eyes and hands.  Cathy spared no expense when ordering the proper number and type of lighting fixtures along with the bulbs that throw the correct lumens and light spectrum which is pure luxury for anyone working, (this room is even better than Cathy's sewing room at home!)
Below Don is putting up the counter and shelving.  The other photo to the right is the room completed with two complete work stations for builders, a parts bin, huge 9-foot square cutting table in the center and two Adler sewing machines.
  
Don and Cathy strike off to Illinois to visit Roger at Tarpin Hill who is passionate about historical re-production and accuracy.  His knowledge in combining building skills, organization along with modern machinery is priceless.  Then Don and Cathy travel cross county to learn from 5 of the best saddle makers in the industry.  Don and Cathy learn the never told before secrets of building and share some with them the priceless skills they have picked up along the way. (Thank you Bob and Kathy - shown below) Hill View Farms ® is learning exactly what it will take to survive in today's world against cheep foreign labor, imports and shoddy building practices.

From the oldest saddling family to experienced veterans, blended with modern technology these dedicated MASTER builders will continue to guide Hill View Farms and their builders to produce and develop products for future equestrians. 

To do a job right one MUST invest in quality machineries that will hold their value and perform the tasks needed.  And when it comes to machinery Don knows, as a farmer, all too well the value in investing in good equipment.  The proper tools makes a job go fast and allows for quality to shine.   Off to Texas... machinery, machinery and more machinery 12,000 square feet of machinery.  Can men ever have enough? Cathy is overwhelmed with the selections, but her diligent reading and months of research paid off.  Don soaks it all in as Corry spent over  9 hours teaching Don and Cathy hands-on as to how to operate, maintain and trouble shoot the machinery. Thank you Rae Bogle and Sharon for the great equipment and to Kory for answering all of our questions.

The machinery is in, the sewing room complete, the fitting room and stalls are ready and we are busy completing the prototype saddles.  Since September Don has been traveling to study for a nearly a week each month with the various saddle builders.  The incredible wealth of knowledge is priceless and learning the tricks, just blows us both away... Now we know why others have failed and why quality lacks in other saddles.  We take the time to listen and learn from experience and wisdom of others.

Back at home:  Don is plaining down the leather on the leather splitter machine so that an exact thinness is achieved.  So many times builders just build without regard to the thickness of leather.  On our Journey we asked each of the builders what their favorite piece of equipment was.  One builder told us he would go NO WHERE without his splitter.  So we made sure we got one of those. A Fortuna machine was selected.

Cathy is at home on any sewing machine and as another builder told Don and Cathy, he would be NO WHERE with out his ADLER machine.  We bought two of them!

Another extremely helpful suggestion was to have an area designated just for leather gluing and dying.  So that is what we did.  Don built a wonderful gluing and dying area.  You can see all the billets as Cathy putting the nylon webbing on inside for strength.  Cathy is adamant about not having billets wear out. A different view of this table show that die boxes and drying rack.


   
Cathy directly supervises  each step in the production of all products that Hill View Farms produces.  Everything is build exactly for a reason and as a rider,  only a rider,  can appreciate this care in design and production.  Clarice who is a fantastic and incredibly talented employee is sewing and another photo is where she is cutting webbing on a hot knife.  This step is done in another room that is well ventilated.  Clarice like most builders /assemblers knows nothing about horses and has only been on a horse once.  Cathy tries and tries to explain the reason for why things are built the way they are, but explaining this to a Non-Horse person.... Well you know.... it is impossible.  Now we know why there is so much non-functional horse products on the market.

Cathy fills orders using a shopping cart, as Hill View Farms is completely moved from the farm to the shop in Springfield.  The very small retail store will have to make do for now as Don and Cathy's plates are too full this year to begin adding on additional retail space.  With her shopping cart Cathy collects the daily orders and drives them to the shipping and receivable area where Don boxes them up and ships out.
 
Inside and out of retail area is full.  Above this area is the mezzanine where additional product is stored along with product in the 28 foot mobile tack trailer.
       
Sonia is filling an order from inside our mobile unit. Then off to Don where he reviews the order, packs, weighs and ships the order out according to the customers instructions.
 
Back inside the Sewing Room, you can see the huge cutting table and Cathy in the back ground using the hydraulic press cutter.  So easy and safe is this machine that Sonia is busy clicking out rigging using one of the numerous dies that are stored in the metal shelving just to the right of Cathy.  What fun "It is like a giant cookie cutter"!
 
   
Below you see Cathy using the burnishing machine,  This machine puts the glass like smooth edges on the leather.  This machine is next to the stapler which is the most incredible and versatile tool.  One of it's uses is making all the leather loop keepers. Then in the foreground is the strap cutter.  Perfect strings, straps and anything straight is made on this machine.  What a cool toy to have.  Machines you know....  Looking down from where Cathy is working is another table that has all the billets that need burnishing but also Cathy's extra Bernia sewing machine and surger from home.  (They were her spares).  Then you see the strap cutter and the blue bins tubs at the end, where all the bits of hardware are kept for production.  The sewing room in full production and under direct supervision.  How cool is that?  Great thing that Minnesota is so damn cold in the winder.  Just when would Cathy ever have the time to get this job done...By the way her Camping video lost several months of editing due to this project.  There are only so many hours in a day.  The last photo is of Don making a rear flank using the kick press machine.  Make riveting a breeze and eliminates human error as the wieght applied is equal with each Kick or step of the petal.
     
Back in the big shop area you can see all of the leather and another machine in the foreground.  This is the beveling machine.   This machine makes the edges of the leather soft, tapered and smooth so that there are no lumps or bumps.  Cathy just hates a saddle that has a seat edge that is lumpy.  She has fought for years and years telling earlier builders this, but how would they know about lumps or bumps?  As they don't  spend 6+ plus hours with their butts in a saddle.

With the overhead view you can see completely Don's room, as he is busy assembling saddles and reading them for customers.  The shop has changed a lot from when Don first started.  Man... it is a good thing he is so handy and so talented.  Not only does he have a great head on his shoulders with brains to go with it, but he has the drive and motivation needed.  As a farmer he knows what hard work can produce and now- at last during the long Minnesota winters he has a place to get away from Cathy when she bugs him too much at home!  What an incredible guy.

Speaking of customers.... Just who are they?  Well look how good they have it.  State of the art in stalling and stall flooring.  There are two stalls, one 10 x 10 and the other 12x 12.  The one has the ventilated door that is very handy in stuffy areas and also has a back wall displaying a new walling material that eliminates the need for wood (that is currently used at the Canterbury Race track in Shakopee, MN.)  Both stalls also have the optional head opening along with openings for the hay feeder.  Naturally the stalls under the 4 inches of shavings have Stall Skins, which is a must in any situation, but remember this room... it was a concrete floor.  So linear ring mats were put over the concrete and the skins then installed over that.  Perfect.  The entire fitting area has the alley mats also by Linear.  Which interlock and STAY in place - no curling of edges with these mats. You can see some of our inventory of the Stall Skins in the boxes stacked high up in the corner, along with shelving for other essentials and on the other side we have a saddle rack, waiting bench along with bridle hooks.  Nice and comfy these horses are for their overnight stay.  These customers drove over 360 miles - one-way, and through a snow storm just to get fitted properly. They now wait patiently to try on their new saddles.  And before you know it, Cruser - a difficult to fit horse - who has owned MANY name-brand fancy saddles in the past, can actually be fitted correctly for the first time.  Cruser and his owner now know how to check saddle fit on a moving horse and are proud owners of an EVOLUTIONARY saddle that is DESIGNED to function and fit a moving horse!  Like how cool is that!
   

   
From November 20th,  2007 when the papers were signed for the building to January 20th, which is TWO months - including all those holidays.... This is what Don and Cathy have accomplished.  Hard work and faith have blessed Don and Cathy who are both committed to the task at hand and to helping each ONE of their customers.

As this incredible Journey continues, new employees and passionate riders learn the techniques necessary to build quality products for everyone to enjoy.  New patterns, ideas and products are consistently being evaluated for the market place.  Don now pass on what he has learned from visiting 8 saddle manufacturers and learning from 10 master builders. In Don's own words.  " Saddle building is not rocket science".  "But details and quality is everything" and  "if the consumer is not satisfied - return it".

 
What a great looking crew of builders; all having great fun and boy are we all hard on each other.  Quality and function is everything.

Now we are in June.....  Things have not slowed one bit!

We are still running about 30 saddles behind and the wait can be up to three months.  But we are becoming more efficient. We sort trees and this is the pile that need inspection, filing, sanding and hanger brackets put on.  Each saddle is assigned a work order and on the back side of the laminated sheet is the customers invoice (if the saddle has been claimed or ordered)

 

After this stage the saddles are set up for base seats.  Here is a pile waiting.  The one saddle has the bar covers on and the others the base seat is started. We try hard to group saddles so that way we can be more time effective. One can see below, the stack of rigging which we  make new every month as we rattle through the orders.

Flaps and parts are cut also in quantity.  Above are 4 sets of flaps that cut and waiting.  This is two days of work for one person in our shop, as the flaps are all cut and finished by hand.

Below are the saddles that are in final assembly.  This is what awaits Cathy when she comes in on Tuesdays and Wednesday to work.  This is also the time that the customer will get a call saying that their saddle is in final assembly .  When a saddle gets to this stage it will be just two days or so before it will ship out. Providing the saddle has passed the two person inspection team that sign off on every detail.

  

During this final assembly the panels are measured by Cathy and then put on by Don.

  

If a saddle manages to make it through the complete process without being snatched up it goes into inventory.  To date (7/15/08) having made over 105 saddles, only have a handful have gotten to fill the open spaces in our storage trailer.  

We are continuing to work hard and  find the quality of employees that meet our needs.  We have wasted much time and money on worthless attempts, but the people we have found thus far are much loved and appreciated beyond words. 

Tauer Manfactuing LLC and Hill View Farms LLC, are really, REALLY working hard to meet the needs of our customers.  As a family business we will continue to pursue quality and produce a product that we can be very proud of.  We currently are working on efficiency so that our customers wait times are shorter and we can have and maintain a bountiful inventory (75 to 100 saddles) without having to raise prices to slow demand. So far is it a slow start...but we will get there.

AUGUST and we are there.  Full inventory for speedy deliveries.

As a dear friend once told me; was something that her father told her when she was a child as she was looking over a 40 acre field making shocks with her sister. He said to her, "Don't look at the overwhelming task ahead in despair, but but look back at what you have accomplished".  And this indeed is what we have done, for in a span of less than 8 months, Don and Cathy started a saddle company with 100% full production in all model lines plus tack and new product development.  Now the job ahead is to work on mainstreaming this incredible saddle line into national retail stores.  For more information on these saddle and how to properly fit all saddles, purchase the Hill View Farms Saddling video, which you can get your full money back, if  you end up purchasing a saddle. Now how is that for a promotion!

All About Saddling – A 2 disk set: Get a front row seat to a saddling demonstration.  See first hand how saddles work, how they are they are designed and how technology is changing the way we saddle the horse. l        Learn how to properly tack up both English and Western saddles and how to properly fit, cruppers, breast collars, bridles, bits, pads, girths, cinches and even britching. l        Learn how to identify various back shapes and how to test for proper saddle fit.  l        Learn how to use shims to correct saddle fit and how to palpate your horse's back for condition. l        Lastly learn how to identify problems associated with your tack and how to care for it. Nowhere else will you find a more complete DVD set chucked full of so much information that took over a decade to assemble. Making horses, mules and even donkeys comfortable along with their owners was the driving force behind this production, which is guaranteed to change the life of those you love. Running time 128 minutes. ISBN 0-9776591-0-0. Free, if you end up purchasing a saddle. Item # BK-DVD - Price $ 19.95

Call for questions or to place an order: 507-723-5937  Toll Free in US: 866-723-5937 or a  Free Catabook on products

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Web Master - Cathy Sheets Tauer